Tag Archives: weaving

The Industrial Revolution and the Loom

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The Industrial Revolution mechanized the entire process of cloth making. According to Brouty, prior to the invention of the flying shuttle in the 1750’s, three to four spinners were needed to produce enough yarn for a weaver. The statistic I’ve read other places is nine. Anyway, many spinners are needed for each weaver. The flying shuttle, again according to Brouty, quadrupled the weaver’s output. If you think that then people would try to find a way to increase the yield of the spinners, you would be right. The spinning jenny was invented in the mid 1700s and the first spinning factory was set up in 1761 by a gentleman named Richard Arkwright. Samuel Compton invented the spinning mule ten years later (unfortunately for him, he was a talented inventor that had his life threatened several times and died in poverty) and now handweavers were hard pressed to keep up. Pressure mounted for a mechanical loom that could keep up with the spinning machines.

Hand spinning and weaving, a honored and important job (primarily done by women) became a ‘craft’. Most people don’t even think of the connection between the clothing on their backs and the process by which it got there.

The Jack Loom

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The jack loom is a horizontal loom; i.e. the warp runs horizontally and most of the size is front to back, not up and down. The weaver can sit on a bench. With the vertical looms, like those still used in Scandinavia and previously in Greece, the warp threads hang down and the weaver must stand on a stool or the floor itself must be lowered to provide enough room.

folded loom

A loom this size could easily be put into the back of a wagon and transported from place to place, as I have my main character/detective doing in my historical mysteries. This is a back view, by the way. The white canvas is for the back apron. I prefer to have my finished cloth roll up on the back beam so i tie on the warp threads to the back and then thread them through the heddles and the reed.

Heddles; what are they? I’ve mentioned them several times and then someone emailed me and said I don’t know what heddles are. Well, mine are long metal wires with an eye exactly like a needle. Mine are made of metal, but the looms I saw in Greece had thread heddles. I think I would find weaving with those confusing.

heddles one heddles two

In the first photo, it is possible to see three of the four sheds. Each one has its own set of heddles. Threaded and tied up to the treadles, these sheds make it possible to weave many patterns.

And finally, the reed. The dents, or spaces, determine the fineness of the fiber and is another mechanism for keeping each thread smooth and untangled. I hope you can see the spaces here. Weaving with silk, for example, requires a reed with many many slots,

reed

 

More about treadles

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My husband and I just returned from Greece. Partly research, partly vacation. Anyway, I spent some time looking at looms. The vertical loom seems to have disappeared. At least I didn’t see any. The looms I saw were similar to the jack loom I own, except less sophisticated. Instead of metal heddles ( the needle like things that the warp threads go through), these looms used string. Instead of a castle, or upper frame that holds the heddles, posts were erected on each side. And instead of five treadles, these looms only had two. Only simple weaving could be done with these. Like my loom, however, these treadles are tied up to the sheds so that the threads are raised and lowered in turn.

loom - greece

Some semi-modern looms

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There are any types of looms other than those previously discussed.

The drawloom and the jacquard loom both allow a weaver to weave a complex pattern without manually lifting individual threads.

First, a description of harnesses. A loom that makes four sheds (remember: that’s the space that allows the shuttle to pass through )allows a weaver to construct more complicated patterns than one with two. An eight harness loom allows more variation than four.  The compound harness loom, also described as a staggered harness loom, allows a loom to function as though it has many many harnesses. The invention has been ascribed to many different countries but it certainly appeared in China, allowing weavers to create silk brocade. Drawlooms required an assistant to sit on top of the harness and pull the heddles that controlled the pattern in the proper order. The assistant was call the drawboy (or sometimes the drawgirl  Can you imagine this job? Can you imagine that job?).Pre-constructed  patterns were required to produce the desired result.

The very thought of putting a child on top of a loom makes me shudder!

Queen Madder

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Madder is a root, latin name Rubia tinctorum. This is a dye that has been known for many years. The plant has little yellow flowers and has to grow in the fields for three years before the roots can be harvested and used.

madder

Depending upon the mordant, it yields red, a pinky brown, or brown. However, because it is a botanical and dependent upon growing conditions, yield and color can vary.

I mordanted silk scarves with alum and cream of tartar.

The chopped roots were put into a stocking and soaked in a dye bath.

 

madder

 

 

 

 

 

 

 

Although the dye bath itself was a lovely red, my scarf came out more of a pale peach.

madder scarf

 

 

More about dyes in Peru

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I got to dyeing in a roundabout way. I am a lifelong quilter and I began dyeing my own fabrics to use in my quilts. From there, I expanded into dyeing: dyeing yards to use in weaving, batik dyeing and finally a curiosity about dyes themselves.

Except for Lima, which sits at sea level, Peru is a high country, sprawling across the Andes. Macchu Picchu, which is probably the most famous place in Peru, is above 8000 feet. But it is nothing compared to Cusco, which is about 11,000 feet. The land is arid and the ancient peoples including the Incans were brilliant at utilizing the scant water to irrigate their crops. Potatoes come from Peru and this country has several thousand varieties, although not all are edible.

Peru is a goldmine for anyone interested in dyeing. In previous blogs, I’ve talked about the cochineal beetle, which is native to Peru. Properly mordanted, the blood of these beetles creates a vivid red.Prickly Pear

 

Darker burgundy comes from another berry, green from the chilka leaf and shades of brown, black and white from the hair of the alpaca and the llama. ( The vicuna also provides wool of an extremely fine quality but this animal has never been domesticated. The Incans spent much time selectively breeding alpacas to obtain an extremely fine fleece but once their Empire ended that breeding program ended. In some of the museums in Peru examples of these old textiles can be viewed. )

Llama wool dyed with natural dyes

The weavers also use indigo for blue. Indigo is not native so it is more expensive.

 

 

 

 

 

Weaving on a backstrap loomIt is truly amazing to watch the weavers using the backstrap loom.

Sock it to me, a history of the amazing sock

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Our word for sock comes from the Latin soccus but socks have been around far longer that Roman times. According to Wikipedia, the earliest socks were found near the Nile in Egypt. They had split toes for use with sandals. Socks may have been around earlier than this and probably were, these were just the first found. Some of the researchers posit socks made of animal skins and tied around the ankles for warmth. Since the foot is one of the heaviest perspiration producers in the body, I can only imagine what those feet and socks smelled like.

The first knitting machine was invented in 1589, although it and hand knitters worked side by side until the early nineteenth century. Socks became a fashion statement: colorful tights that went up the leg to the breeches and German fashion slashed the overgarments to reveal their dashing hose underneath. These actually weren’t what we would call socks, but were stockings. As men’s trousers lenthened, the stocking diminished. During the Roaring Twenties, the argyle sock was popular but the color settled down to monchromes, and not very interesting ones at that, especially for men. (Anyone remember that scene in ‘The Birdcage’ where Nathan Lane, otherwise garbed in a boring gray suit, is wearing bright pink socks? Because one does want a hint of color.)

Fortunately, today, socks have had a renaissance and are available with patrons and/or bright colors.

 

To Dye for – Indigo

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Indigo is probably the most familiar dye in the world and has a long history of use. It is thought that India was the first place indigo dyeing began use of the dye quickly spread. From the Tuaregs in the Sahara to Cameroon, clothing dyed with indigo signified wealth.

In the United States, of course, indigo gave the characteristic blue to denim (although most of the dye now used is synthetic.) Woad also yields a blue dye (yes, the same woad used by the Celts) but it is not usually as deep a blue.  Asian indigo, Indigofera sumitrana, yields true indigo.

Indigo is not water soluable and so has to be treated to make it useable. One of the pre-industrial processes  was  soaking it in stale urine. Many accounts do not mention this particular fact but the pungency of the process is regularly described. The result is known as indigo white. Fabric dyed in the indigo white turns blue with oxidation. Indigo is also toxic so there is plenty of opportunity for indigo workers t become sick. And despite the processing, indigo fades slowly over time.

I saw items dyes with indigo in the highlands of Peru. The hanks of wool were all different colors from a light royal blue to such a deep blue it was almost navy.

During the Colonial period, there were indigo plantations in South Carolina. Three harvests, the last in early December, was the goal and contemporary accounts describe both the pungency of the smell and the toll the harvests took upon the slaves. Indigo was synthesized in the late 1890’s and within twenty years or so had almost completely replaced the natural substance.

Weaving Words

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Until the Industrial Revolution weaving, and the words associated with the equipment and materials, was probably as familiar to most people as the words we now use to describe our cars.Now most of the terms sound like a foreign language unless, of course, you are a hand weaver who loves the craft and still weaves in the traditional European manner. I clarify with European because a different style of weaving, still practiced in Peru and other such countries, employs the backstrap loom. Instead of a beam, the warp goes around the weaver’s back. Using memorized patterns, their fingers pick up the threads and press the weft through. (It is truly amazing to see their fingers blur as they pluck the threads, similar to watching a good guitar picker.)

However, the ‘weaver’s cross’ is still obvious and as my weaving teacher once told me there is no weaving without the cross.

Anyway, I would venture to guess that most people know maybe three or four words that pertain to weaving : warp, weft, shuttle and loom. I would also bet that there is some confusion in most people’s minds between warp and weft. (Just so we’re clear, warp is the the skeleton of fibers that runs from beam to beam in a loom. The weft is the fiber sent crossways through the warp on the shuttle.)  The loom, on the other hand, is not a static piece of equipment but has many pieces that work together to take two strands of fiber and make them into finished cloth.

A loom can be warped back to front or front to back so, depending upon the method, the steps would be slightly different. But the basic process is the same.

The warp is wound upon a warping board, a board or free standing rack with pegs. Ties are put at each end of the cross and then at each end of the warp at about one yard intervals. These ties are called choke ties; these are released once the warp is put on the loom. Long thin sticks called lease sticks are inserted on either side of the cross to hold it while the warp is wound around the rear apron rod. The warp is spread and the fibers are brought forward and threaded through the heddles. These are slim metal pieces that hang down from on rod on the castle. Each heddle has an eye and each thread must be pulled through a heddle. Then the strands are pulled through another piece that slips into the loom, a piece that resembles a comb although closed on both sides, and is called a reed. This step is called sleying the reed, I am not sure why. The reeds have slits of varying thicknesses depending upon thickness of the threads: cotton, linen, wool or silk, that is drawn through them and how closely woven you want the cloth to be.  Each handful of finished strands are knotted loosely to keep them tidy. When all the warp is finished, it is tied to the front beam.

Confused yet? Every loom has a certain number of  shafts from 2 on up. The more sheds, the more complicated a pattern can be woven. What is a shed you ask? The framework that holds the heddles. The space between the upper and lower warp is call a shaft and it is through this space that a shuttle goes. The treadles, foot pedals on the floor, are attached to the bar that connects these shafts. Stepping on the treadles raises and lowers different shafts, different warp threads in other words, and it is this interaction that creates a pattern.

At its most basic, stepping on a treadle lifts a certain number of threads. The shuttle with the weft thread passes through to the other side. Then you push a piece of the framework called the beater that pushes the weft tight. Step on another treadle, lift another set of threads, and pass the shuttle back to the first side.

Problems can arise at any point. Your warp threads can break. The tension of your warp may not be even. You may have missed threading a strand through a heddle or the reed.

Sounds complicated doesn’t it? And it is. Another quote from my weaving teacher: weaving is a process of constant problem solving. Although looms are now mechanized, this basic design: the cross, the sheds, the shuttle has not changed. The big difference is that a hand weaver, such as Rees, would use his feet to raise and lower the sheds and it would take him a lot longer to finish several yards of cloth.

A traveling weaver, such as Rees, would have to reassemble his loom at every stop, make a warp and put it on the loom, thread the heddles and so on before he even began weaving. Then the loom would have to be disassembled at the end of his job. No wonder weavers were considered skilled craftsmen and completed an apprenticeship of several years.

As complex and labor intensive as this process seems, a weaver was still able to keep 9 to 11 spinners busy.

How sweet it is; honey and the Shakers

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In A Simple Murder, Lydia Farrell is a beekeeper or apiarist. The Shakers regularly used outside contractors for certain jobs and I thought it logical that a former Shaker, ejected from the community, might stay on, especially if she possessed a useable skill. Photographs of Shaker communities, obviously from later in their history, sometime show the recognizeable white hives.

Honey is the oldest known sweetener; cave paintings from 10,000 years ago show people collecting honey. Sugarcane was grown on the Indian subcontinent and became a trade item when someone discovered how to extract crystal sugar from the sugarcane juice. It traveled by the trade routes to the Middle East and from there the Crusaders took it home to Europe and the British Isles. Christopher Columbus is commonly named as the one who brought sugarcane to the New World. Sugarcane is another crop, like cotton, that had a tremendous impact on the United States. It was grown in the south and since it required tremendous amounts of labor for the cutting and processing it necessitated lots of slaves.

The Native Americans made and used maple syrup as a sweetener.

Sugar came in cones and each piece had to be chipped from the cone. Most people in the early United States used both maple syrup and honey for sweetening, especially on the frontier. Most of the Shaker communities kept bees both for their honey and the beewax for candles.

Since this was before the age of petroleum, paraffin was not known and tallow, a substance made from animal fat, was sometimes used for cheap candles instead of beeswax.